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Our Manufacturing Process



Stage 1 of 7
The extrusion process begins by feeding pellets of PVC compound into the hopper and heating them until they reach a melted state.



Step 2 of 7
The PVC compound is forced through a die that defines the shape and thickness of the tube.



Step 3 of 7
The extruded tube is rapidly cooled in a bath of chilled water. The cool water temperature helps to improve clarity.



Step 4 of 7
Reinforced polyester twine is now added before encapsulating the tube again with a protective outer coating.



Step 5 of 7
Rollers pull the tube through the entire process and cut it into required lengths.



Step 6 of 7
As the tube runs off it is inspected for potential defects and coiled onto reels for packing.



Step 7 of 7
Finally, each reel is measured to ensure the tube meets the required inner and outer diameters.
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